Sheet Metal Calendering

Sheet Metal Calendering

Professional sheet metal rolling of steel, stainless steel, aluminum, and iron using state-of-the-art CNC systems.

CNC sheet metal rolling on steel, stainless steel and aluminium

Sheet metal rolling allows for precise and uniform curvatures to be obtained on metal sheets of different sizes and thicknesses.

Metal.Car., based in Turin, uses a 4-roll numerically controlled rolling press, an advanced machine that ensures precision, efficiency, and production flexibility.

Thanks to a modern machinery park and a highly qualified team, we create consistent and customized curvatures for sectors such as carpentry, nautical, design, furniture and industrial applications.

UNIFORM CURVATURE

Constant radii and complete profile control even on large formats.

CNC TECHNOLOGY

Numerical management guarantees millimetric precision and repeatability.

HIGH FLEXIBILITY

Variable curvatures, special shapes and the possibility of creating complex geometries.

PRODUCTION EFFICIENCY

Many processes are completed in a single pass, with reduced times.

VERSATILE MATERIALS

Suitable for steel, stainless steel, aluminum and iron for any design need.

Machinery technical specifications

MACHINERY

MG

WORK AREA

2000 MM

WORKED GEOMETRIES

CYLINDRICAL/CONICAL

How sheet metal calendering works

Roll bending is performed using a 4-roller roll bending machine, into which the sheet metal is inserted, automatically clamped, and fed between the rolls. The pressure applied determines the curvature of the piece, which can be more or less pronounced depending on the CNC settings.

CNC technology allows for customized bending to be performed quickly, while maintaining stability, continuity, and consistent quality.

Advantages of calendering

  • Beam accuracy: total control of the curvature.

  • Repeatability: identical results on multiple batches.

  • Versatility: suitable for variable radii and special shapes.

  • Operating speed: reduced times on any thickness.

  • Wide applications: carpentry, design, nautical and urban furniture.

The process takes place in three main phases

Thanks to digital programming, we can work on customized designs and create tailor-made products in short timeframes.

.1

Insertion and clamping of the sheet metal between the rollers.

.2

Applying pressure to achieve the desired curvature.

.3

The piece exits already shaped, without further processing.

The grille: operation and characteristics

The calender consists of parallel rotating cylinders. The sheet metal is positioned between the lower and upper rollers, which hold it in place. To obtain larger radii, the side rollers move further apart; for tighter bends, they move closer together.

The dragging takes place via the motorized central roller, which allows the sheet metal to slide continuously.

This configuration allows for consistent bends, conical shapes and complex curvatures with high surface quality.

Focus: Special materials and processes

Metal.Car. is able to roll a wide range of materials, adapting parameters and processes to the component's intended use.

stainless steel calendering

aluminum calendering

iron calendering

corten calendering

Conical calendering and special processes

Thanks to our 4-roller bending machine, we can create conical shapes, essential for solutions intended for design, nautical, urban furniture and complex architectural projects.

Metal.Car. serves the entire Piedmont region, offering professional bending to:

  • Turin

  • Cuneo

  • Alexandria

  • Asti

  • Novara

  • Vercelli

  • Biella

  • Verbano-Cusio-Ossola

We guarantee fast turnaround times, production continuity, and fully customized solutions.

Hydraulic calendering in Piedmont

Our CNC hydraulic bending machine allows for high precision, more competitive production costs and increasingly faster times thanks to:

  • advanced software control
  • automatic pinching between the rollers
  • processes often carried out in a single pass
  • oscillating planetary guides to obtain conical shapes

These features expand design possibilities and ensure efficient and stable results.

Sheet metal rolling: uniform and custom curves | Metal.Car.

La sheet metal calendering Metal.Car. achieves consistent radii and precise curvatures for technical components and structural elements. Thanks to in-house processes and quality controls, we offer reliable machining on a variety of materials, with meticulous finishes and results ready for assembly.

Maximum precision

Clean, uniform cuts, without burrs, ready for assembly or subsequent processing.

Time to store quickly

Optimized processes and internal management allow for reduced time and waste.

360° assistance

Technical and operational support at all stages, from design to third-party production.

Local and regional coverage

We operate in Turin and the provinces of Asti, Alessandria, and surrounding areas, guaranteeing rapid and continuous service.

maximum precision
fast delivery times
assistance to 360 °
local and regional coverage